


The pelletizing disc is also one of the key components of the underwater pelletizing machine. Its working characteristics directly affect the quality of the pelletizing product and the service life of the pelletizing template and the pelletizing knife.
The pelletizing disc is divided into two types: fixed disc (rigid disc) and follower disc (flexible disc).
Due to the deformation caused by the thermal stress of the template and the settlement of the guide rail foundation of the underwater pelletizer, it is easy to cause a gap between the cutting blade belt installed on the fixed disc and the template pelletizing belt. During the pelletizing process, the knife pad, knife entanglement, and even enema occur, which directly affects the appearance quality and production efficiency of the resin particles. The fixed disc has high requirements for the installation and adjustment of the pelletizing knife and template. In recent years, new equipment has gradually switched to follower discs.
The follower disc developed and designed by Shenyang Jinfeng is to ensure that the disc drive shaft has sufficient transmission torque and axial force. Through the use of special structural design of connecting materials and connection methods, the disc can achieve a certain range of end face swing compensation under a certain external force, as the template pelletizing belt deviates. Its biggest feature is that it can compensate in any direction of 360° around the cutter disc, with a maximum compensation of 1 mm. Therefore, it not only meets the end face swing requirements, but also makes the cutter and the template fit evenly, improves the pelletizing quality, and prolongs the service life of the cutter and the template.
Material |
Hardness HRC |
Flexural Strength MPa |
Wearing
resistance |
Corrosion
resistance |
Welding
performance |
Cracking
tendency |
WC-Co |
66~68 |
2000~2500 |
excellent |
ok |
good |
high |
TiC-Fe |
61~63 |
1400~1500 |
good |
good |
excellent |
low |
TiC-NiCr |
60~62 |
1500~1800 |
excellent |
excellent |
excellent |
low |
The tolerance limits of main parameters for die plate
Outer diameter |
D |
-0.5-0 |
Height of hard face |
h |
0-0.5 |
Inter/outer diameter of hard face |
D1/D2 |
±0.4 |
Total Height |
H |
0-0.5 |
Flatness of hard face surface |
|
0.015 |
Parallelism of hard face to die plate reference surface (mm) |
|
0.02 |
Roughness of hard face surface |
Ra |
0.8 |
SHENYANG JINFENG SPECIAL EQUIPMENT CO., LTD.
Shenyang Jinfeng company, founded in October 1993, has always been committed to the research and development, the production, and the sales of the key consumable spare parts for large-scale extrusion granulation equipment. Shenyang Jinfeng owns 3 wholly-owned subsidiaries: Shenyang Jinfeng Special Equipment Co. Ltd., Shenyang Jinfeng Special Cutting Tools Co. Ltd., Shenyang Jinfeng Science and Technology Holdings Co. Ltd. And we are developing to a group company.
Shenyang Jinfeng is a manufacturing enterprise in the petrochemical granulation equipment spare parts field. It has established long-term and stable business cooperation with PetroChina, CNOOC, Coal Chemical Group and other domestic and foreign large and medium-sized chemical enterprises.
The main products of Shenyang Jinfeng company include metal-ceramic composite pelletizing knives (designing and manufacturing), granulation die plates(designing, manufacturing, refurbishing, hard face replacing, capacity expanding and changing steam heating system to oil heating system), pelletizing knife holders (designing, manufacturing and refurbishing). The company can also provide corresponding services such as start-up of the granulation unit and the resolution to the granulation abnormalities. Meanwhile, we could provide rotary jet pumps, extruder booster gear pump bearings, granulator bearing chamber assemblies, heat insulation sealing gaskets for the die plates and other granulation unit related products.
FAQ
Q: What are the core advantages of metal-ceramic composite pelletizing knives compared to traditional tools? |
A: Our knives combine metal-ceramic materials for exceptional hardness and corrosion resistance, extending service life by 3× under high-temperature/pressure conditions. Ideal for PE, PP polymer pelletizing |
Q:What is the minimum order quantity (MOQ)? Can we request samples? |
A: MOQ: 1 unit. Free samples are available (clients cover logistics). Bulk orders qualify for tiered discounts |